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Ceramic Saddle Rings
Ceramic Saddle Rings (Ceramic Saddles, also named as Ceramic Saddle Ring) are one of the types of industrial packing. They are made of electrotechnical ceramics and are used to fill the packed columns and other heat and mass transfer equipment with the invasive environment. Ceramic Saddles Intalox are available to the order of sizes: 1″ (25 mm), 1.5″ (37 mm), 2″ (50 mm), 3″ (75 mm). Intalox saddles relate to irregular acid-resistant packing. The surface of the Intalox saddle is part of the torus. Compared to Raschig rings, Intalox saddles with the same size of packed bodies have a 25% larger specific surface area and a slightly larger free volume. Saddle-backed packing has less hydraulic resistance and greater efficiency, than the Raschig rings. Datasheet PDF for Ceramic INTALOX Saddles The Intalox saddles are well wetted and provide greater randomness of the packing without creating the preferred paths (channels) for the fluid to flow. They are highly resistant to thermal shock or chemical attack.
Specification of Ceramic Saddle Rings
Our company is engaged in the production and sale of ceramic packing, including Intalox ceramic saddles. All our products pass strict quality control and meet the necessary standards. Since we are the manufacturer, and in the price of the final product does not include dealer markups, we have low price saddle packing.
Corresponding quality documents are provided. Ceramic Saddle Intalox are delivered in the manufacturer package. Detailed technical specifications, drawings and dimensions of Saddle Ceramic Intalox are listed below.
Advantage
● These saddles are made from chemical porcelain and have excellent resistance to acids except in the case of hydrofluoric acid.
● Moisture absorption must less than half a percent.
●The porcelain’s specific gravity is 2.3-2.4g/cm3 and an average heat capacity (between 20℃ and 500℃ of 0.22 cal/g.℃)
Ceramic saddles softening point is 1400℃ min. And they show good thermal shock resistance during repeated cycling between 20℃ and 820 ℃.
Chemical properties of Ceramic Saddle Rings | |||
SiO2+ Al2O3 | > 92% | CaO | < 1.0% |
SiO2 | > 76% | MgO | < 0.5% |
Al2O3 | > 17% | K2O + Na2O | < 3.5% |
Fe2O3 | < 1.0% | Other | < 1% |
Physical Properties of Ceramic Saddle Rings | |||
Water Absorption | < 0.5% | Moh’s Hardness | > 6.5 scale |
Porosity | < 1% | Acid Resistance | > 99.6% |
Specific Gravity | 2.3–2.4 g/cm3 | Alkali Resistance | > 85% |
Max. Operation Temp. | 1200 °C | ||
Common Specifications of Ceramic Saddle Rings :
Nominal size(inch) | 3/8″ | 1/2″ | 5/8′” | 3/4″ | 1″ | 1-1/2″ | 2″ | 3″ |
Width(mm) | 8 | 10 | 12 | 14 | 21 | 30 | 40 | 57 |
Height(mm) | 8 | 10 | 12 | 14 | 19 | 30 | 40 | 57 |
Length(mm) | 16 | 20 | 24 | 28 | 38 | 60 | 80 | 114 |
Thickness(mm) | 2 | 2.5 | 2.5 | 3 | 4 | 4.5 | 5.5 | 9 |
Number per m3 | 1560000 | 610000 | 269000 | 146000 | 59000 | 19680 | 8243 | 2400 |
Package density (kg/m3) | 900 | 780 | 700 | 670 | 650 | 580 | 550 | 530 |
Free volume (%) | 63 | 68 | 71 | 75 | 77 | 80 | 79 | 75 |
Surface area (m2/m3) | 825 | 647 | 535 | 350 | 254 | 180 | 120 | 91 |
Nominal | Alias | Diameter of Deck | Outside Diameter | Height | Wall thickness | Width |
3/8 inch | 10 | 10±2.0 | 16±2.0 | 8±2.0 | 1.5±1.0 | 8±2.0 |
1/2 inch | 12 | 12±1.0 | 20±1.4 | 10±1.0 | 2.0±1.0 | 10±2.0 |
5/8 inch | 16 | 16±2.0 | 24±1.5 | 12±1.0 | 2.0±1.0 | 12±2.0 |
3/4 inch | 19 | 19±5.0 | 28±5.0 | 20±3.0 | 3.0±1.0 | 20±3.0 |
1 inch | 25 | 25±4.0 | 38±4.0 | 22±3.0 | 3.5±1.0 | 22±2.0 |
1-1/2 inch | 38 | 38±4.0 | 60±4.0 | 35±5.0 | 4.0±1.5 | 35±5.0 |
2 inch | 50 | 50±6.0 | 80±6.0 | 48±5.0 | 5.0±1.5 | 40±4.0 |
3 inch | 76 | 76±8.0 | 114±8.0 | 60±6.0 | 9.0±1.5 | 60±6.0 |
