Heat Resistance Ceramic Structured Packing For Tower Packing

Ceramic structured packing has similar structure with grid structured packing, which is composed of several smooth surface corrugated sheets in 60° or 45°. The neighbor corrugated sheets are placed oppositely and then assembled into packs with geometric structure.

Compared with metal structured packing, the ceramic structured packing has better corrosion and rust resistance performance and high temperature resistance performance than metal structured packing.

Additional, ceramic structured packing has high separating efficiency, low pressure drop, increased operating elasticity and maximum liquid treatment.

Commonly, the ceramic structured packing is made into round packs to suit the columns and other towers. It can be made into several separated modules for easy transporting and assembling for large diameter structured packings.

Chemical composition

SiO2

Fe2O3

CaO

Al2O3

MgO

Other

≥72%

≤0.5%

≤1.0%

≥23%

≤1.0%

2%

Physical property 

Index

Value

Specific gravity(g/cm3)

2.5

Water absorption(wt%)

≤0.5

Acid resistance(wt%)

≥99.5

Loss in burn(wt%)

≤5.0

Max. operating Temp.(Degree C)

800

Crush strength(Mpa)

≥130

Mohs Hardness(Scale)

≥7

Spec.

Specific surface(m2/m3)

Bulk density   (kg/m3)

Void ratio(%)

Obl. angle

Pressure drop (mmHg/m)

Theo. plate(m-1)

Hydraulic diameter (mm)

Liquid load (m3/m2h)

Max. Factorm/s (Kg/m3)-1

125Y

125

320

90

45°

1.8

1.8

28

0.2-100

3

160Y

160

370

85

45°

2

2

15

0.2-100

2.8

250Y

250

420

80

45°

2

2.5

12

0.2-100

2.6

350Y

350

470

78

45°

2.5

2.8

10

0.2-100

2.5

400Y

400

500

75

45°

3

3

8

0.2-100

2

450Y

450

520

72

45°

4

4

7

0.2-100

1.8

550Y

550

620

74

45°

5.5

5-6

6

0.18-100

1.4

700Y

700

650

72

45°

6

7

5

0.15-100

1.3

100X

100

280

92

30°

1.5

1

30

0.2-100

3.5

125X

125

300

90

30°

1.8

1.5

28

0.2-100

3.2

160X

160

350

85

30°

2

1.8

15

0.2-100

3

250X

250

380

80

30°

2.5

2.3

12

0.2-100

2.8

350X

350

450

78

30°

3

2.5

10

0.2-100

2.6

400X

400

480

75

30°

4

2.8

8

0.2-100

2.2

450X

450

500

72

30°

4.5

3-4

7

0.2-100

2

470X

470

440

75

30°

5

5

7

0.2-100

1.8

550X

550

620

74

30°

5.5

5-6

6

0.18-100

1.4

700X

700

650

72

30°

6

7

5

0.15-100

1.3

20GP

40GP

Sample 

Quantity

20M3

40M3

3 Pieces

Delivery Time

3 days

5 days

Stock available

Advantage:

(1) High capacity. New tower design may reduce diameter, while renovate old towers
may increase capacity significantly.

(2) High separation efficiency. Since it has much larger specific surface area compared
to random packing.

(3) Low pressure drop, which leads to reduce energy consumption largely.

(4) Large flexibility, and scale effect is not obvious.

(5) Suitable for all tower diameters.

(6) Strong resistance to corrosion of acid and alkali, especially to H2S, naphthenic
acid and Cl- .

Applications:

(1) Rectifying organic halide.

(2) Rectifying and absorbing some corrosive mixtures, which are definitely regulated
in pressure drop and theoretic plate number.

(3) Applied in some towers that contain a large quantity of natural media used to
absorb nitric acid and concentrated sulfuric acid, as well as for purifying theair in chemical plants.

(4) Operating in vacuum conditions at a bottom absolute pressure of 100pa.

(5) Used in heat exchanger and demisting, or as a catalyst carrier

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